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UASB Technology

The Upflow Anaerobic Sludge Blanket (UASB)

The upflow anaerobic sludge blanket (UASB) process is an anaerobic treatment system wherein the organic matter is digested, absorbed and metabolized into bacterial cell mass and bio gas. Anaerobic digestion is the degradation of organic material without the aid of oxygen.

The UASB process is a combination of physical and biological processes. The main feature of physical process is separation of solids and gases from the liquid and that of biological process is degradation of decomposable organic material under anaerobic conditions.

In the UASB treatment concept, the treatment tank consists of an upflow reactor with feed inter distribution system at the bottom of the reactor with 3 phases gas, liquid, solid, separator (glss) at the top. the waste water is evenly distributed over the reactor bottom through feed inlet pipes and flows upwards through a bed of anaerobic sludge in the lower part of reactor called the digestion compartment. During passage through the sludge bed particulate matter is entrapped and the degradable matter is completely or partially digested. Dissolved organic matter is removed from the solution by the anaerobic bacteria and converted into bio gas and a small fraction into new bacterial bio mass. The bio gas provides a gentle mixing in the sludge bed. In the upper part of the reactor, 3 phase glss is installed.

The bio gas produced is collected in a gas collector (gas holder) from where it is withdrawn. The remaining water sludge mixture enters a setling compartment where the sludge can settle and flow back into the digestion compartment. After setling, the water is collected in the effluent gutters and discharged out of the reactor to the final polishing unit (FPU) to meet discharge standards.

The domestic waste water treated in a UASB reactor is suitable for discharge in river water or for irrigation after polishing in a high rate pond. The bio gas generated can be utilised for generating electricity. Sludge cakes after de-watering and drying on sludge dry beds is suitable for use as manure.

Advantages Of UASB Technology
  1. The cost of UASB plant is significantly lower than that of aerobic plant
  2. This has a negligible number of electrical and mechanical components, thus requiring low degree of maintenance and saves operational and maintenance cost. Thus also eliminates possibilities of problem that may arise in case of brake down of highly maintained intensive process.
  3. The energy requirement in the UASB reactor is very low.
  4. UASB system generates energy in the form of bio gas which can be used for the production of electricity and which can make UASB plants self sustaining for power reqirement.
  5. This system reduces the space requirement, which is a big advantage for developing cities.
  6. The production of excess sludge in a UASB reactor is very low. This reduces the load on the sludge treatment system. However, the sludge from UASB plant is very stabliized and can be used as manure.
  7. Final polishing pond can be used for fish culture, which can be source of revenue.
UASB Plants By NBCC
NBCC is one of the premier organization to execute sewage treatment plant based on UASB technology. some of the projects completed on UASB technology by NBCC are:
  1. 45 mld sewage treatment plant at Faridabad, ( Haryana )
  2. 30 mld sewage treatment plant at Sonipat, ( Haryana ).
  3. construction of 70 mld sewage treatment plant at Ghaziabad ( Uttar Pradesh ).
  4. constructionof 78 mld sewage treatment plant at Agra ( Uttar Pradesh ).
  5. construction of 19.35 mld sewage treatment plant at Shimla ( Himanchal Pradesh ).
Trenchless Technology
Trenchless NBCC is the pioneering Organisation of India in the adoption of environment friendly Trenchless (No-Dig) Technology for laying of underground utility services and the development of infrastructure facilities in the country. The technology promoted by NBCC in India, is a No-Dig technique used to avoid conventional open-cut method in laying under ground utility without disrupting traffic, existing surface status. Use of this technology also saves environment and social costs.

In its efforts to promote and full-fledgedly adopt trenchless technology in construction, NBCC in association with the Ministry of Urban Development took lead in setting up Indian Society for Trenchless Technology ( INDSTT) which had its office housed at the Corporate Office of NBCC during its initial years of existence in late ?90s. It was also NBCC's initiative to organize the first National Seminar on Trenchless Technology - "NO DIG INDIA 98" at IIT Delhi, under the banner of INDSTT and in collaboration with the Ministry of Urban Development (MoUD ), then named Ministry of Urban Affairs & Employment, Technology Development Board (TDB),International Society for Trenchless Technology (UK) and other concerned agencies. The event that aimed at disseminating information and technical know-how, was successful in generating awareness among the users about the benefits of the advanced Trenchless Technology over the conventional open-cut method. In fact, the Seminar has been able to usher in a new era in the field of construction as we see it today that user departments of the country now, insist for use of this technology in execution of their projects.

As for NBCC, it is successfully using this technology while executing underground utility services projects such as laying of optic fibre cables, pipe lines, municipal utilities, electric cables etc. for its clients. To mention a few, the Corporation has already executed a number of works of OFC laying, Trunk Sewer and Pipe-line laying, Electric Cable laying etc. for Electricity Board, Delhi ; New Delhi Municipal Council (NDMC); MTNL, Delhi, Mumbai; Delhi Jal Board; BSNL,Bangalore; Railways, Mumbai etc. by using this technology with the application of its Impact Moling, Horizontal Directional Drilling, Augur Boring, Microtunnelling etc. methods. The Corporation has also successfully trained its manpower in the use of this technology.

Slip / Jumpform
Slipform Equipments
Colling Tower NBCC has been using SlipForm equipments for construction of Tall High Rise RCC Chimneys since 1984. This technology was introduced by replacing the Jumpform Technique of Shuttering to facilitate expeditious and safer constructions besides providing smoother finish. This technique also ensured continuity while pouring concrete and accident free construction. By using the Slipform equipment, the following important milestones have been achieved by NBCC while constructing 22 Nos. of RCC Chimney's & 1 No. RCC TV Tower:-
  1. The Tallest TV Tower of 235 mtr height was constructed at Pitampura, New Delhi.
  2. The Tallest Multiflue RCC Chimney of 277.50Mtr height was constructed for Talchar Super Thermal Power Plant ( Orissa ).
  3. RCC Shell of 220 mtr height Chimney for stage II of Rayalasheema Thermal Power Plant Andhra Pradesh was completed on 16.6.2005 in a record time of 120 days.
  4. NBCC could carry construction of RCC Chimneys simultaneously for various Power Generating Government agencies because of its expertised in the field.
Jumpform Equipments
This system has been successfully used by NBCC to construct 9 nos of Tall RCC Natural Draught Cooling Towers. The largest Natural Draught Cooling Towers in Asia having 2 nos of 165mtr Height of 60,000 cum per hour capacity each with sea water application were cosntructed by NBCC on turnkey basis at Simadhri Super Thermal Power Station(2x500MW) Andhra Pradesh.
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